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lean  lean factory managememt  lean manufacturing  toyota  toyota production system  

Creating a Lean Culture: Tools to Sustain Lean Conversions

Creating a Lean Culture: Tools to Sustain Lean Conversions

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Author: David Mann
Publisher: Productivity Press
Category: Book

List Price: $35.00
Buy New: $27.50
You Save: $7.50 (21%)



New (25) Used (11) from $27.50

Rating: 4.5 out of 5 stars 11 reviews
Sales Rank: 8639

Media: Paperback
Edition: 1
Pages: 224
Number Of Items: 1
Shipping Weight (lbs): 1.1
Dimensions (in): 9.9 x 6.9 x 0.6

ISBN: 1563273225
Dewey Decimal Number: 658.401
EAN: 9781563273223
ASIN: 1563273225

Publication Date: May 13, 2005
Availability: Usually ships in 1-2 business days
Shipping: International shipping available
Condition: Brand New. Delivery is usually 5 - 8 working days from order, International is by Royal Mail Airmail

Also Available In:

  • Paperback - Creating A Lean Culture: Tools To Sustain Lean Conversions

Accessories:

  • Building a Lean Culture DVD
  • A Culture of Rapid Improvement: Creating and Sustaining an Engaged Workforce
  • Sustaining Lean: Case Studies in Transforming Culture (Enterprise Excellence)

Similar Items:

  • The Toyota Way
  • The Toyota Way Fieldbook
  • Lean Thinking : Banish Waste and Create Wealth in Your Corporation, Revised and Updated
  • Toyota Talent
  • Andy & Me: Crisis And Transformation On The Lean Journey

Editorial Reviews:

Product Description
Lean production has been proven unbeatable in organizing production operations, yet the majority of attempts to implement lean end in disappointing results. The critical factor so often overlooked is that lean implementation requires day-to-day, hour-by-hour management practices and skills that leaders in conventional batch-and-queue environments are neither familiar nor comfortable with.

Creating a Lean Culture helps lean leaders succeed in their personal batch-to-lean transformation. It provides a practical guide to implementing the missing links needed to sustain a lean implementation. Mann provides critical guidance on developing and using the key elements of a lean management system, including: leader standard work, visual controls, daily accountability processes, maintaining a process focus, managing key HR issues, and much more. In addition, a questionnaire is included to help assess current management practices and monitor progress.

Highlights: Distinguishes the much-discussed, abstract concept of "lean culture" from the concrete, implementable practices of lean management. Describes and illustrates 4 key principles of lean management: leader standard work; visual controls; daily accountability process, and discipline. Shows how visual controls bring process focus to life, tie in lean's requirement for highly disciplined execution, and make leaders' new jobs far easier to explain, model and evaluate. Moves beyond models and theories of lean management to show how to implement the daily practices that are the key to implementing and sustaining a lean transformation. Lots of case examples, figures and photographs.


Customer Reviews:   Read 6 more reviews...

5 out of 5 stars Right Up There With 'Lean Thinking'   April 21, 2008
John P. Lamar Jr.
Just one heck of a resource. The only thing that keeps me from kicking myself for not buying it 10 years ago is that it has only been in print for three years. HIGHLY recommended to those who are responsible for leading an organization through a lean transformation.



5 out of 5 stars The best functional guide to lean   February 13, 2008
Burl M. Finkelstein (Newnan, Georgia United States)
I searched high and low for a book on Lean manufacturing to better understand its application and function. To many authors go into theory and academic explanations or dialogs of Japanese words. This was what I was looking for! I found this book so valuable that I made it required reading for my entire staff.

We have now started on the lean journey.



5 out of 5 stars Excellent Start for Culture Change   January 14, 2008
J. Boss (Chicago)
1 out of 1 found this review helpful

This book is an excellent start to navigating a lean culture change. David Mann challenges you to change your "management system" in order to change your culture. Once focus is put on the "management system" you can observe, and measure impact which will then translate into cultural shifts. The book is well written and full of concrete examples of actual implementations as well as roadblocks.



5 out of 5 stars Great starting point when creating a lean environment   October 29, 2007
J. R. Burt (Olean, NY)
If a manufacturing company is looking to create a lean environment, this is a great book to start out with. This covers the main essentials of lean, visual factory, standard work...simple yet powerful. We have seen great improvments in team work & productivity in our product lines. Be patient because changes don't happen overnight.


5 out of 5 stars Great reference on real lean   October 5, 2007
TPS Student (Utah)
2 out of 2 found this review helpful

This book fills an essential gap between Liker's Toyota Way and the many books on Lean Tools.

We intentionally didn't begin our lean transformation in our large service orgnization until we had this book because we saw the folly in trying to implement a bunch of lean tools without the necessary management system.

We have visited some Tier 1 Toyota suppliers and Kaizen really means continuous improvement not a succession of week-long projects that many big-time consultants and organizations focus on.

This book is our defacto lean transformation handbook and I am glad to see that it has become a standard reference for at least two MBA programs in the area.





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